MOTET / Membrane repair & reinstallation

Tank-Top Double Membrane Gasholder Repair and Reinstallation in Anhui

Anhui, China: local repair and reinstallation of the existing membrane on a tank-top double membrane gasholder, not a complete membrane replacement

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Membrane repair & reinstallation / Double membrane gas holder

Tank-top double membrane gasholder installation in Anhui, with perimeter platforms, stairs and adjacent pipework.
Photo 08Tank-top double membrane gasholder installation in Anhui, with perimeter platforms, stairs and adjacent pipework.

This Anhui project involved local repair of the existing membrane followed by reinstallation, not replacement of the complete inner and outer membranes. The equipment is a tank-top double membrane gasholder, with the gas storage enclosure mounted above the tank. These 29 site photographs document the gasholder membrane, crown plate, clamps and sealing interfaces, together with lifting, tank-top spreading and reinstallation details.

Scope and safety

This is a field record, not a do-it-yourself repair or reinstallation manual. Work involving biogas equipment, tank-top access and lifting requires competent personnel, equipment documentation, a site risk assessment and an approved work plan. Photographs cannot establish safe isolation, gas-safety clearance or lifting arrangements.

Photographs are grouped by subject. Numbers retain the original supplied order, not a verified construction timeline. The images record site conditions; they do not certify working methods, test results or project acceptance.

The tank-top double membrane gasholder in Anhui

Project location: Anhui, China. The wide view shows the double membrane gasholder installation above the tanks, with perimeter access platforms and stairs. On a tank-top gasholder, membrane spreading, crew access and component handling must account for the platform and surrounding equipment.

The white floor-standing gasholder in another photograph is adjacent equipment, not the tank-top gasholder being described here. Distinguishing it from the tank-top work area makes the relationship between the crane, membrane and crew easier to understand.

The crane, membrane in the foreground and adjacent floor-standing gas holder show the site arrangement.
Photo 04The crane, membrane in the foreground and adjacent floor-standing gas holder show the site arrangement.
The existing membrane and perimeter connections on the tank-top platform, with the crew arranging handling straps.
Photo 01The existing membrane and perimeter connections on the tank-top platform, with the crew arranging handling straps.

Recording the existing gasholder membrane condition

Close views around the crown show an opening, seams, surface deposits and local folds. They help locate the work area relative to the crown plate and radial seams; the images alone do not distinguish pre-existing damage from openings made during maintenance.

For this double membrane gasholder, the confirmed scope was local repair of the existing membrane followed by reinstallation. Retaining the existing membrane does not remove the need to assess its condition: appearance alone cannot establish the cause of damage, residual strength or remaining service life. Those assessments require supporting equipment records and evidence.

The opening and exposed edges near the existing membrane crown connection, with surface deposits nearby.
Photo 26The opening and exposed edges near the existing membrane crown connection, with surface deposits nearby.
Surface condition of the existing membrane crown area and radial seams.
Photo 27Surface condition of the existing membrane crown area and radial seams.
Close view of existing membrane seams, surface deposits and local folds.
Photo 28Close view of existing membrane seams, surface deposits and local folds.

Preparing gasholder crown plates and connection materials

The site photographs show straight and curved clamping plates, a circular metal plate with perimeter holes, and a membrane piece marked for connection fit-up. The circular outlines and hole markings illustrate the need to match the membrane piece to its metal fittings.

Containers of maintenance supplies and reels of material are also visible. Preparation involves more than matching outlines: hole spacing, contact surfaces and compatible materials all need review so the membrane piece, crown plate, clamps and seals match the project repair specification.

Straight and curved metal clamping plates prepared on site with their fixing holes.
Photo 25Straight and curved metal clamping plates prepared on site with their fixing holes.
A circular metal plate with perimeter holes, prepared for subsequent fit-up work.
Photo 24A circular metal plate with perimeter holes, prepared for subsequent fit-up work.
Circular outlines and hole markings on a flat membrane piece for connection fit-up preparation.
Photo 22Circular outlines and hole markings on a flat membrane piece for connection fit-up preparation.
Ground-level close view of a circular metal crown plate and its perimeter fasteners.
Photo 21Ground-level close view of a circular metal crown plate and its perimeter fasteners.
Maintenance supplies, reels of material, clamping bars and packing crates prepared at the site.
Photo 07Maintenance supplies, reels of material, clamping bars and packing crates prepared at the site.

Crown-plate fit-up: membrane edge, seals and clamps

On this tank-top gasholder, several photographs show the circular crown connection in detail: membrane panels spread around the plate, black strip material at the contact interface, and segmented curved clamping plates with perimeter fasteners.

The views cover hole alignment, membrane-edge positioning, plate assembly and surface coating. The focus is the fit of the whole circular connection, not a single bolt: the membrane edge, sealing layer and segmented clamps must be addressed together under the approved connection design and repair procedure.

A crew member checks the circular metal plate and its hole positions against the membrane.
Photo 23A crew member checks the circular metal plate and its hole positions against the membrane.
Black sealing strip being positioned around the crown plate perimeter, with the bolt pattern visible.
Photo 18Black sealing strip being positioned around the crown plate perimeter, with the bolt pattern visible.
Black backing beneath the curved plates at a circular connection during assembly.
Photo 17Black backing beneath the curved plates at a circular connection during assembly.
Clamping plates, black strip material and assembly tools at the circular connection.
Photo 15Clamping plates, black strip material and assembly tools at the circular connection.
The crown plate and full ring of segmented clamping plates, with membrane panels extending radially.
Photo 16The crown plate and full ring of segmented clamping plates, with membrane panels extending radially.
Circular clamping plates, bolts and membrane-edge fit-up, with trimming offcuts nearby.
Photo 14Circular clamping plates, bolts and membrane-edge fit-up, with trimming offcuts nearby.
Close view of segmented clamping plates and the membrane edge around the circular crown plate.
Photo 13Close view of segmented clamping plates and the membrane edge around the circular crown plate.
Crew members work together on the circular crown plate and its perimeter fittings at ground level.
Photo 12Crew members work together on the circular crown plate and its perimeter fittings at ground level.
Coating on the circular crown plate and around its perimeter bolts, with the membrane still attached.
Photo 06Coating on the circular crown plate and around its perimeter bolts, with the membrane still attached.

Local connections, straight clamps and valve fittings

Beyond the circular crown connection, the photographs record local straight clamps, crossing strips, backing layers and fasteners. Local membrane repair on a double membrane gasholder must address these connections as well as the main fabric surface.

The pipework photograph shows a valve, electric actuator and flanges, with visible corrosion on some surrounding metal surfaces. We use the description “valve and actuator assembly” rather than identifying it as a non-return valve or drawing conclusions about its operation or tightness.

Studs and sealing compound at a membrane overlap before the clamping strip covers the connection.
Photo 20Studs and sealing compound at a membrane overlap before the clamping strip covers the connection.
A local straight clamping strip and black backing layer on the membrane surface.
Photo 19A local straight clamping strip and black backing layer on the membrane surface.
A crew member works on the fasteners of a straight membrane-edge clamping strip with a spanner.
Photo 11A crew member works on the fasteners of a straight membrane-edge clamping strip with a spanner.
Crossing clamping strips, a black backing layer and bolt details at a membrane connection.
Photo 10Crossing clamping strips, a black backing layer and bolt details at a membrane connection.
Valve, electric actuator and flanged connections, with visible corrosion on surrounding metal surfaces.
Photo 05Valve, electric actuator and flanged connections, with visible corrosion on surrounding metal surfaces.

Lifting and reinstalling the tank-top gasholder membrane

A crane raises the gathered membrane while the crew assists with guide lines and handling straps. Another view shows the membrane spread over the tank top, with support straps and netting visible beneath its right-hand edge.

The photographs show how the flexible membrane changes shape between a gathered upright bundle and a broadly spread sheet. This handling formed part of local repair and reinstallation of the existing membrane, not installation of a complete new inner-and-outer membrane set. Reinstallation also involves edge positioning, connection fit-up and fastening; it is not represented by a single lift.

A crane raises the gathered membrane from the ground area, with guide lines and straps visible.
Photo 29A crane raises the gathered membrane from the ground area, with guide lines and straps visible.
Close view of the gathered upright membrane, showing edge holes and a crew member.
Photo 09Close view of the gathered upright membrane, showing edge holes and a crew member.
A crane lifts the gathered existing membrane while crew members guide its position using handling straps.
Photo 02A crane lifts the gathered existing membrane while crew members guide its position using handling straps.
Membrane spread across the tank top; supporting straps and netting are visible below at the right.
Photo 03Membrane spread across the tank top; supporting straps and netting are visible below at the right.

Before the gasholder returns to service: checks and handover

Readiness to restart the gasholder must be established through the project procedure: checking the membrane and connections, leak tightness and relevant equipment functions, and recording the handover. This photo set does not include those results or restart approval, so the record ends with the field activities. To discuss your own double membrane gasholder, provide MOTET with its installation type, equipment documentation, damage photographs and previous maintenance records so the repair scope can be defined first.

Frequently asked questions

Were the complete membranes of this double membrane gasholder replaced?

No. This Anhui gasholder project involved local repair of the existing membrane followed by reinstallation, not replacement of the complete inner and outer membranes. The article records the existing membrane, crown and clamping connections, lifting and reinstallation; it does not describe a new-membrane supply or full replacement project.

What information helps assess local repair of a gasholder membrane?

Provide the installation type, original design and membrane documentation, dimensions and interface drawings, close and wide photographs of the damage, and previous maintenance records. Photographs help locate an issue, but equipment documents and a site assessment are needed to confirm the repair scope.

Do these photographs show that the gasholder passed acceptance and returned to service?

No. They document maintenance-related activities and component details, not leak-test results, functional checks, acceptance records or approval to restart. This article does not claim that the holder has returned to service.

General safety references — not project certification

Select membranes for the operating conditions, distinguishing material properties from whole-holder performance. View membrane data and selection notes →

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